Poor quality capacitor can easily cause failure or any trouble for the preheater machine, which increase the running cost. Shunhao suggest purchasing original Genuine capacitors.
Reason |
Troubleshooting |
The blower capacitor is broken: 1.the fan does not work 2.the machine does not work |
Replace the blower capacitor |
The cover motor capacitor is broken: 1.the cover can’t open or close; or open shortly and then again close 2.the motor cannot stop |
Replace the cover motor capacitor |
The other capacitors broken: 1.the cover jumps and the machine cannot work |
Replace the capacitors |
Reason |
Troubleshooting |
The burned out phosphor bronze sheet on the upper cover will cause the damage (oxidation) of the lower corner copper when closed. It also causes frequent cover jumps and accelerated aging and damage of the tube.
|
Replace the damaged phosphor bronze in time |
Burning and oxidation of the high-voltage output copper sheet and grid copper sheet will cause frequent cover jumps and accelerate the aging and damage of the electronic tube.
|
Replace the high-voltage output copper and grid copper |
Reason |
Troubleshooting |
The transformer wire is not tighten well, so the wire end is burned out at high temperature during work
|
Tighten all thread terminals |
Diode breakdown, which may cause the phase transformer to burn out.
|
Replace the diode |
Too much dust on the transformer causes poor heat dissipation, then the transformer will burn out when the temperature rising
|
Regularly clean up the internal and external of machine |
Tube Maintenance:
1. Make sure the fan can cool the electronic tube
2. Clean up the foreign objects on the dust-proof net on the fan outlet
3. Clean up the foreign objects at the tube cooling copper net
Reason |
Troubleshooting |
The preheater is moved on uneven ground just after running |
Don't move the machine soon after running, but keep its place for cooling first |
Contactor dynamic and static contact sintering
|
Use good quality contactors |
The protection circuit is partially damaged (over-current) |
1.Check whether the wiring of the small resistance on the circuit board is loose. 2.Check whether the middle contact ring is in good contact with the resistance wire. 3.Check whether the DC6V relay and the base are intact. |
Diode or high-voltage transformer is abnormal |
Pay attention to observe the current changes |
Reason |
Troubleshooting |
The LY4J Relay electro-oxidation |
Replace LY4J Relay |
The switch at the eccentric wheel is in poor contact or damaged |
Adjust or replace the micro switch |
Too much dust on the copper cover and copper frame |
Clean by air-gun |
The timer is not set (showing 0) |
Set baking time |
The high-voltage output copper sheet in the machine is oxidized or the copper screw is loose (current indication does not exceed 0.5A) |
Clean the copper sheet, tighten the screw |
The diode, high-voltage transformer or electronic tube are damaged (current indication points to the right end) |
Replace the part |
The inlet of the fan is blocked by debris, which causes insensitive of wind pressure switch |
Clean up the debris |
No, Shunhao factory is only making the Molding Machines and Compression Molds for melamine tableware, Urea crockery or UF toilet seat.
And also supplying the one-stop service for other small equipments, which required by the tableware factory.
H.S.CODE for melamine preheater machine: 8417........
H.S.CODE for melamine compression moulds: 8480.......
H.S.CODE for melamine crockery molding machine: 8477......
1.PLC system is easier to control and maintain.
2.PLC part is easier to replace when it gets problem.
3.The program of machines running action can be changed from PLC if there is any special required.
4. Less cost to maintain the PLC system and wires is not complicated but clear. Save cost for the tableware factory.